Allied Automation

Mini Sorters

Mini Sorters

Speed for small items. Precision for polybags. Allied Automation designs and integrates mini sorter cells that eliminate pack-lane jams, ensure items route efficiently, and deliver impressive throughput into tight footprints.

Built for Australian warehouse automations

Automate with Mini Sorting in Australia

  • Eliminate pack-area pileups for smalls, cosmetics, accessories and spares
  • Sort seamlessly between carrier, zone, store or put-wall with near-zero rework
  • Scale peak volume by adding trays/lanes, not staff
  • Gentle handling for fragile and light items
  • Resilient through outages with buffered power and clean restarts
Mini sorters in an automated warehouse
30%

Reduced Cost Per Order

18 Month

Typical Payback

85%

Product Quality Index

92%

Energy Generation

85%

Product Quality Index

92%

Energy Generation

What Works

The Mini Sorter Stack

Bomb-Bay / Split-Tray

Ideal for light apparel, cosmetics, and small cartons. High destination density in a tight footprint; ideal for store waves and carrier cages.

Micro Cross-Belt / Tilt-Tray

High precision sorting with gentle handling for mixed shapes (pouches, small boxes). Perfect when you need multiple lanes in minimal space.

Put-Wall & Sort-to-Light

Rapid induction to light-guided walls for high-line count e-commerce orders. Mini sorter feeds the wall, lights keep the operators moving.

Mobile Put Walls (AMR-Fed)

When layouts change, bring the wall to the work. AMRs shuttle totes from induction to mobile walls, then to packing stations.

Induction & Accumulation

Metering, singulation and zero-pressure accumulation to maintain clear scan windows and ensure a smooth, continuous flow on the conveyor deck.

Inline Scan, Weigh & Dimension

Scan barcodes, weight, and dimensions in motion. Bad data? Automatic diversion it to an exception lane before it becomes a support ticket.

Print-Apply & Auto-Bagging

Right label, right pack, first time. Cut void fill and cut down seconds at dispatch.

Controls, WCS/WES & System Intelligence

Intelligent control at every level. PLC at the edge; WCS/WES handles merges, gaps, recirculation and destination logic; handshakes with your WMS/OMS/ERP for label validation, cartonisation, exception rules and full event logging.

Yellow mini sorters in an automated warehouse

Built for Your Environment

Ready to Move More, Faster?

85%

Product Quality Index

92%

Energy Generation