Allied Automation

Manufacturing Solutions

Manufacturing Solutions

produce more, waste less, and maintain airtight quality. Allied Automation designs, integrates, and supports end-to-end manufacturing automation solutions that lift throughput, raises OEE, and increases safety across assembly, processing, packaging, and intralogistics.

What’s Breaking Your Throughput

Unbalanced Lines

We rebalance work content and introduce pacing (Takt/Andon) so stations stop starving.

Slow Changeovers

SMED kits and recipe-driven set-ups reduce changeover times and unlock mixed-model flow.

Hidden Quality Losses

Inline vision, torque/angle capture, and SPC at the station prevent escapes—no more surprises at the end of the line.

Energy Volatility

Safe stop, buffered controls and staged re-start keep yields intact through outages.

Skill Gaps

Cobots and guided HMIs standardise best practice, operators level up instead of thinking on the go.

Temu Logo
Shopee Logo
Estee Lauder Ware Automation Logo
Flipkart Warehouse Automation Logo

Business Results You Can Expect

Plan attainment

+10–25% via balanced cells and real-time pacing

OEE uplift

+6–12 points (availability, performance and quality)

Changeover Time

−30–60% with SMED and recipe control

First-pass yield

+2–8 points with at-source verification

What Works

Your Automation Toolkit

Robots & Cobots

High-mix assembly, machine tending, palletising and case packing. Safe-motion and hand-guiding features enable quick redeployments during peak builds.

Feeding, Conveying & Buffering

Low-profile roller/belt, bowl feeders, kitting carts, FIFO buffers and small supermarkets that smooth levelling schedules without hoarding WIP.

Controls & Orchestration

Deterministic PLCs with diagnostics, recipe/variant control, and line orchestration. SCADA seamlessly integrates live KPIs, alarms, and electronic shift handovers.

Vision, Measurement & Traceability

Presence/absence, label/date code, surface inspection, 1D/2D/OCR, torque/angle, weight-check. Serial/batch genealogy ties every aspect to its parameters.

MES & IIoT

E-travellers, electronic work instructions, routings, SPC, and downtime codes. OPC UA/MQTT to ERP for finite capacity scheduling and accurate costing.

Safety & Compliance

SIL/PL-rated e-stops, safety scanners, interlocks, two-hand controls. Risk assessments and SANS/ISO documentation included.

Built for Australian manufacturing

Manufacturing Automation Australia

  • Power discipline: UPS on controls, recipe persistence, and “resume from step” logic after outages.
  • Tariffs & tariffs: Energy dashboards show kWh/unit and shift patterns for optimisation.
  • Maintenance reality: TPM boards, quick-swap spares kits, and remote support that closes MTTR.
  • Footprint constraints: Mezzanine-friendly cells, tight radius, and cable management.
  • People first: Ergonomics, job rotation, and cobot hand-off to cut RSI and improve employee retention.
Automated manufacturing system in an automated warehouse
60%

Reduced Turnover Times

12 Points

Increased OEE Uplift

85%

Product Quality Index

92%

Energy Generation

How We Deliver (Without Us Getting In The Way)

Diagnostics

Time studies, value-stream map, failure pattern analysis (Pareto).

Pilot Cell

Drop-in with bypass option, run for a full shift and measure.

Ramp & Train

SOPs, andon protocols, safety drills.

Sustain

Remote monitoring, quarterly OEE reviews, Kaizen type optimisation.

Typical timeline: 8–18 weeks from diagnostics to steady state

85%

Product Quality Index

92%

Energy Generation