Automated Sorting Systems

Allied Automation

Move the right parcel to the right lane, consistently. Allied Automation designs and integrates automated sorting systems that erase choke points, increase UPH, and tighten carrier SLA performance with minimal operational interruptions.

Book a Sorting Audit

Built for Australian warehouse automations

Automate Sorting in Australia

Eliminate line blocking at packing and dispatch
Handle launch spikes and seasonal peaks without panic hires
Minimise misroutes, rework and WISMO tickets
Achieve consistent, predictable SLAs across the floor
Scale by cells and lanes, not by increased staffing

Get A Quote

Automated sorting system in an automated warehouse

60%

Increased Throughput

99%

Increased Sort Accuracy

85%

Product Quality Index

92%

Energy Generation

85%

Product Quality Index

92%

Energy Generation

What Works

The Sorting Stack

Pop-Up Wheel & Narrow-Belt Sorters

Compact, cost-efficient diverts for medium volumes and mixed packaging. Best for carrier/bay routing and zone sorting.

Shoe Sorters

High speed, reliable sortation for cartons and polybags. Gentle handling and precise divert accuracy perfect for e-commerce operations.

Cross-Belt & Tilt-Tray

Top tier performance for dense lane counts, odd sizes, and fragile parcels. Ideal for maximum destinations in minimal space.

Bomb-Bay / Split-Tray

Ideal for light items and bagged apparel with high SKU diversity; rapid induction and minimal recirculation.

Induction & Accumulation

Metering belts, singulators, merge control, and zero-pressure accumulation to maintain steady, scan-friendly flow.

Inline Scan, Weigh & Dimension

Capture barcode, weight and dimensions in motion. Automatic validation against OMS/WMS and send mismatches to exception lanes—before they become support tickets.

Labeling, Print-Apply & Auto-Bagging

Quickly generate carrier compliant labels and manifest. Reduce void fill and rework at dispatch.

Controls, WCS/WES & System Intelligence

Intelligent control at every level. PLC controls and our WCS/WES layer manage merges, gaps, diverts and recirculation. Integrate with your WMS/OMS/ERP for label validation, cartonisation logic, exception rules and event logging. If it has an API, we can talk to it.

Get A Quote